{"id":2304,"date":"2020-04-07T17:51:43","date_gmt":"2020-04-07T17:51:43","guid":{"rendered":"http:\/\/suigenerisbrewing.com\/?p=2304"},"modified":"2020-04-07T17:51:46","modified_gmt":"2020-04-07T17:51:46","slug":"3d-printed-keg-purger","status":"publish","type":"post","link":"https:\/\/suigenerisbrewing.com\/index.php\/2020\/04\/07\/3d-printed-keg-purger\/","title":{"rendered":"3D Printed Keg Purger"},"content":{"rendered":"\n<p>Limiting oxygen exposure once yeast has been pitched is a critical part of producing good beer. There are a lot of ways to avoid oxygen throughout the brewing process, but I&#8217;ve always struggled with purging kegs. A number of different methods are used for this &#8211; you can blow CO2 through your keg, as one example. Or you can fill a keg with water, and then displace that with CO2. But I have issues with these methods &#8211; they waste CO2. So I&#8217;ve designed a basic 3D printed keg purging system. This system kills two birds with one stone &#8211; it serves as a blow-off, and allows you to purge your kegs with CO2 captured from your fermentation.<\/p>\n\n\n\n<p>The concept behind this system is quite simple. A blow-off tube directs the CO2 of your ferment into a wide-mouth mason jar. The jar collects any material that gets blown off, while an outlet on the jar collects the clean CO2. This CO2 is directed to the liquid-out port of the keg, thus &#8220;filling&#8221; the keg from the bottom with CO2. An airlock attached to the gas-in port allows gas to vent while keeping room-air out. Making all of this possible is four 3D printed parts, which can be produced for less than a dollar.<\/p>\n\n\n\n<p>The embedded video, below, shows the system and goes over how to put it together. This companion article gives additional assembly details and described a bit more of the underlying concept. Now, without further ado, the video:<\/p>\n\n\n\n<figure class=\"wp-block-embed-youtube wp-block-embed is-type-video is-provider-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<span class=\"embed-youtube\" style=\"text-align:center; display: block;\"><iframe loading=\"lazy\" class=\"youtube-player\" width=\"800\" height=\"450\" src=\"https:\/\/www.youtube.com\/embed\/t8eBUCcKlv4?version=3&#038;rel=1&#038;showsearch=0&#038;showinfo=1&#038;iv_load_policy=1&#038;fs=1&#038;hl=en-US&#038;autohide=2&#038;wmode=transparent\" allowfullscreen=\"true\" style=\"border:0;\" sandbox=\"allow-scripts allow-same-origin allow-popups allow-presentation allow-popups-to-escape-sandbox\"><\/iframe><\/span>\n<\/div><\/figure>\n\n\n\n<hr class=\"wp-block-separator\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">The Concept<\/h3>\n\n\n\n<p>The average gravity beer will produce <a href=\"https:\/\/lifefermented.wordpress.com\/2014\/01\/22\/how-much-co2-is-produced-from-brewing\/\">roughly twenty times the volume of CO2 as there is wort<\/a>. For example, 20L (5 US gallon) of wort at 1.055 gravity will produce roughly 400 L (105 gallons) of CO2! Passed through a keg, this volume of CO2 will render the keg nearly oxygen free. <\/p>\n\n\n\n<p>CO2 is more dense than air, so passing CO2 into the keg via the liquid-out port should, in theory, create an expanding layer of CO2 at the bottom of the keg. This expanding layer then displaces the air upwards and out of the gas-in connector. In reality this neat layering of gas will not occur, with both mixing and diffusion limiting the layering effect. But even the worst-case scenario &#8211; even mixing of CO2 and air in the keg &#8211; would still reduce the oxygen concentration dramatically.<\/p>\n\n\n\n<p>For example, 20 L\/5 gallons of a 1.035 bitter would reduce the CO2 concentration in a 20 L\/ 5 gallon keg to less than 2%. For an average gravity ale (1.055), the final oxygen concentration is less than 1%. And that is the <em>worst case scenario<\/em> &#8211; i.e. assuming there is zero layering of CO2 in the keg. In reality some displacement will occur, giving an even lower final oxygen concentration.<\/p>\n\n\n\n<hr class=\"wp-block-separator\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">Components<\/h3>\n\n\n\n<p>I am relatively new to the 3D printing community, but like the brewing community, it is a very friendly and open group of people who share their designs freely. My design is based on the <a href=\"https:\/\/www.thingiverse.com\/thing:19105\">Canning Jar Lids <\/a>plans by AlexEnglish, and the <a href=\"https:\/\/www.thingiverse.com\/thing:2362206\">Hose Barbs<\/a> plans by Hamano. All of the .stl files needed to print my design <a href=\"https:\/\/www.thingiverse.com\/thing:4248999\">can be found at this link<\/a>, within <a href=\"https:\/\/api.thingiverse.com\/SuiGenerisBrewing\">my account at Thingiverse<\/a>.<\/p>\n\n\n\n<p>This 3D printed blow-off\/purging system is comprised of three main components. You must use a carboy or fermentation pail\/conical that can be sealed with a rubber bung or otherwise can be attached to 3\/8&#8243; tubing. This tubing runs to a 3D printed lid on a large (at least a 2 L\/0.5 gallon) wide-mouthed mason jar. This dumps the CO2 (and any blow-off) into the jar. <\/p>\n\n\n\n<p>A 7\/16&#8243; hose barb is also incorporated into the lid. This passes CO2 from the jar into standard 7\/16&#8243; beer line. This beer line in turn is connected via a liquid-out disconnect to the keg. A 3D printed adapter is used to connect an airlock to the gas-in port of the keg. This allows the keg to purge without letting room-air in.<\/p>\n\n\n\n<p>For each blow-off, print one of each of the following:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>Adaptor list (Lid.stl)<\/li><li>10 mm (3\/8&#8243;) lid barbs (LidBarb.stl)<\/li><li>4 mm (7\/17&#8243;) lid barb (4mmLidBarb.stl)<\/li><li>10 mm (3\/8&#8243;) airlock elbow (AirElbow.stl)<\/li><\/ul>\n\n\n\n<p>I recommend printing in PLA or PETG (food grade if you have it), using 100% infill. The airlock elbow and 10 mm lid barb will need supports (make sure to use build plate supports only). Print everything else without supports.  <\/p>\n\n\n\n<p>In addition to the 3D printed parts you will also need a few additional items:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>A #6.5 drilled bung<\/li><li>A 10 mm (3\/8&#8243;) hose barb. Buy one, <a href=\"https:\/\/www.thingiverse.com\/thing:2362206\">or print one yourself<\/a><\/li><li> A 2 L (2 quart) wide-mouth jar <\/li><li>1 m (~3&#8242;) of 3\/8&#8243; ID vinyl tubing (CO2 tubing or other)<\/li><li>1 m (~3&#8242;) of 7\/16&#8243; tubing (beer line or other)<\/li><li>A liquid-out keg disconnect (pin-lock or ball-lock, to match your kegs)<\/li><li>A gas-in keg disconnect (pin-lock or ball-lock, to match your kegs) <\/li><li>An airlock<\/li><\/ul>\n\n\n\n<hr class=\"wp-block-separator\"\/>\n\n\n\n<h2 class=\"wp-block-heading\">Assembling the 3D Printed Keg Purger<\/h2>\n\n\n\n<p>This is shown in the video, although I did forget to mention one important point &#8211; highlighted below in <strong>bold<\/strong>. In short:<\/p>\n\n\n\n<p><em>Assembling the blow-off trap\/CO2 separator:<\/em><\/p>\n\n\n\n<ol class=\"wp-block-list\"><li>Print everything and remove any support material.<\/li><li>Push the small lid barb through one of the square openings in the lid such that the barb is above the lid. It should fit air-tight, but can be sealed with glue if necessary. This part is delicate, so if you can attach it without glue it makes future replacement easy.<\/li><li>Push the large double-ended barb into the lid and glue into place.<\/li><li><strong>Missing in the video: Run a ring of food-grade silicone or food-grade plumbers putty around the inside edge of the lid to help improve the seal.<\/strong><\/li><li>Attach a short length of 3\/8&#8243; tubing to the hose barb inside of the lid. THis should reach 2\/3rds of the way to the bottom of the jar.<\/li><li>Attach a longer length of 3\/8&#8243; tubing to the other side of the 10 mm barb, long enough to reach the attachment point on your fermenter. If using a carboy or pail, attach a bung with a 10 mm 3\/8&#8243; barb.<\/li><li>Attach a length of 7\/16&#8243; beverage line to the smaller hose barb. This needs to be long enough to reach the liquid-out port of your keg. To the other end of this line, attach a liquid-out disconnect.<\/li><\/ol>\n\n\n\n<p><em>Assembling the airlock connector:<\/em><\/p>\n\n\n\n<ol class=\"wp-block-list\"><li>Cut two short (5 cm\/2&#8243;) lengths of 3\/8&#8243; tubing. Push this tubing onto either side of the angled barb.<\/li><li>Attach an airlock onto the tubing attached to the barb that is in-line with the rectangular part of the angled barb.<\/li><li>Push a gas disconnect onto the tubing attached to the other barb.<\/li><\/ol>\n\n\n\n<hr class=\"wp-block-separator\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">Using the Purger<\/h3>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-medium\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"142\" data-attachment-id=\"2320\" data-permalink=\"https:\/\/suigenerisbrewing.com\/index.php\/2020\/04\/07\/3d-printed-keg-purger\/20200329_151300\/\" data-orig-file=\"https:\/\/i0.wp.com\/suigenerisbrewing.com\/wp-content\/uploads\/2020\/03\/20200329_151300-scaled.jpg?fit=2560%2C1211&amp;ssl=1\" data-orig-size=\"2560,1211\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;1.5&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;SM-G970W&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;1585494780&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;4.3&quot;,&quot;iso&quot;:&quot;125&quot;,&quot;shutter_speed&quot;:&quot;0.055555555555556&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;1&quot;}\" data-image-title=\"20200329_151300\" data-image-description=\"\" data-image-caption=\"\" data-large-file=\"https:\/\/i0.wp.com\/suigenerisbrewing.com\/wp-content\/uploads\/2020\/03\/20200329_151300-scaled.jpg?fit=800%2C379&amp;ssl=1\" src=\"https:\/\/i0.wp.com\/suigenerisbrewing.com\/wp-content\/uploads\/2020\/03\/20200329_151300.jpg?resize=300%2C142&#038;ssl=1\" alt=\"3D Printed keg purger\" class=\"wp-image-2320\" srcset=\"https:\/\/i0.wp.com\/suigenerisbrewing.com\/wp-content\/uploads\/2020\/03\/20200329_151300-scaled.jpg?resize=300%2C142&amp;ssl=1 300w, https:\/\/i0.wp.com\/suigenerisbrewing.com\/wp-content\/uploads\/2020\/03\/20200329_151300-scaled.jpg?resize=1024%2C485&amp;ssl=1 1024w, https:\/\/i0.wp.com\/suigenerisbrewing.com\/wp-content\/uploads\/2020\/03\/20200329_151300-scaled.jpg?resize=768%2C363&amp;ssl=1 768w, https:\/\/i0.wp.com\/suigenerisbrewing.com\/wp-content\/uploads\/2020\/03\/20200329_151300-scaled.jpg?resize=1536%2C727&amp;ssl=1 1536w, https:\/\/i0.wp.com\/suigenerisbrewing.com\/wp-content\/uploads\/2020\/03\/20200329_151300-scaled.jpg?resize=2048%2C969&amp;ssl=1 2048w, https:\/\/i0.wp.com\/suigenerisbrewing.com\/wp-content\/uploads\/2020\/03\/20200329_151300-scaled.jpg?w=1600&amp;ssl=1 1600w, https:\/\/i0.wp.com\/suigenerisbrewing.com\/wp-content\/uploads\/2020\/03\/20200329_151300-scaled.jpg?w=2400&amp;ssl=1 2400w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><figcaption>3D printed keg purger in action.<\/figcaption><\/figure><\/div>\n\n\n\n<ol class=\"wp-block-list\"><li>Clean all tubing and connectors with sanitizer. Leave a small amount in the bottom of the mason jar.<\/li><li>Attach the bung (or other attachment device) to your fermenter immediately after pitching yeast. If using a carboy I recommend using a carboy clamp, <a href=\"https:\/\/www.thingiverse.com\/thing:2519414\">like this one from TheWalrus<\/a>, to ensure a good seal.<\/li><li>Attach the liquid disconnect to the liquid-out port of a sanitized and sealed keg.<\/li><li>Attach the airlock to the gas-in port of the keg<\/li><li>Disconnect the keg once bubbling has slowed. I recommend adding a small amount of pressure from your CO2 system to ensure a stable seal.<\/li><li>Disconnect the system from the fermenter and replace with a conventional airlock until the beer is ready for packaging.<\/li><li>Transfer the finished beer into your purged keg, carbonate and enjoy!<\/li><\/ol>\n","protected":false},"excerpt":{"rendered":"<p>Limiting oxygen exposure once yeast has been pitched is a critical part of producing good beer. This article demonstrates a simply DIY solution that lets you purge a keg with CO2 captured from a ferment.<\/p>\n","protected":false},"author":1,"featured_media":2320,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2}},"categories":[9,4],"tags":[308,306,187,307],"class_list":["post-2304","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-diy","category-homebrewing","tag-3d-printing","tag-co2","tag-kegging","tag-purge"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Make a 3D Printed Keg Purger - Sui Generis Brewing<\/title>\n<meta name=\"description\" content=\"Simplify keg purging using my 3D printed keg purging system that doubles as a blowoff. 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